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A smiling woman and a man sitting side by side, both wearing wide-brimmed western-style hats and plaid button-up shirts in a rustic indoor setting.

We design and manufacture headwear for the best brands in the world

Dorfman Milano is a custom and private label hat manufacturing partner for national retailers, established apparel companies, specialty retailers, and emerging brands.

Brands we’ve worked with

Boot Barn
Dillard's
Target
Bass Pro Shops
Cabela's
Disney
Overland
Pendleton
REI
Murdoch’s Ranch & Home
Filson
Macy's
Nordstrom
Von Maur
Wynn
MGM
Cavender's
Men’s Warehouse

Three ways to work with Dorfman Milano

A wooden worktable in a hat-making studio displays several finished fedora-style hats, fabric swatches, sewing tools, and a sketchbook. In the background, shelves hold materials and a person is visible working near large windows.
A wooden worktable in a hat-making studio displays several finished fedora-style hats, fabric swatches, sewing tools, and a sketchbook. In the background, shelves hold materials and a person is visible working near large windows.

FOR BRANDS

Create hats for your brand

Design and develop a new hat or add your brand to an existing style through our private label program.

Manufacturing & Private Label ›

Six cowboy hats in different colors and textures displayed on wooden wall mounts in a store setting. The hats include off-white, black, tan, and dark grey, with some featuring brown bands and small gold pins and gold and silver buckles.
Six cowboy hats in different colors and textures displayed on wooden wall mounts in a store setting. The hats include off-white, black, tan, and dark grey, with some featuring brown bands and small gold pins and gold and silver buckles.

FOR RETAILERS

Stock Dorfman Milano brands

Stock your store with wholesale hats from brands including Justin, Scala, Panama Jack, and Seager.

View Catalogs ›

A woven straw fedora hat with a black ribbon band, displayed on a wooden block against a neutral beige background with a small ceramic vase and dried flowers.
A woven straw fedora hat with a black ribbon band, displayed on a wooden block against a neutral beige background with a small ceramic vase and dried flowers.

FOR CONSUMERS

Find your next hat

Shop hats directly from the Dorfman Milano collection.

Why brands choose Dorfman Milano

Founded in 1921, Dorfman Milano combines headwear design expertise, product development, sourcing and manufacturing to help brands bring hats from concept to finished product.

100+

Years designing and manufacturing headwear.

5

In-house product designers.

9

Owned factories across the USA, Mexico & Asia, and 50+ manufacturing partners worldwide.

2,000+

Active independent retailers.

Custom & private label manufacturing

Two ways to create headwear for your brand: develop a custom hat or add your branding to an existing style.

A woman in a black apron shapes a large white hat on a hat block, with shelves of similar hat blocks in the background.

Custom hat manufacturing

Develop a hat from the ground up or bring us your design. Our team supports product development, sampling and production to turn your concept into finished headwear.

  • Design & development
  • Materials & construction
  • Sampling
  • Production & quality control

Explore Custom Hat Manufacturing ›

A light gray felt cowboy hat with a blue patterned inner band, resting on a rustic wooden surface.

Private label hats

Start with an existing hat style and make it your own with your logo, branded labels, hangtags and packaging.

  • Your branding
  • Labels & sweatbands
  • Hangtags & packaging
  • Retail-ready

Explore Private Label Hats ›

What we can develop

Explore headwear styles for your next collection, from classic Western and dress hats to casual caps and seasonal favorites. Find a direction that fits your brand, your customers and the way they dress.

A black felt cowboy hat with a small gold-toned decorative buckle on the side, resting on a rustic wooden surface against a textured beige background.

Western & cowboy hats

A woven straw sun hat with a wide brim, a decorative eyelet pattern on the crown, and an olive green ribbon band with a matching tie, resting on a beige fabric surface.

Resort & sun hats

A dark grey wide-brimmed hat with a brown leather band and brass eyelets, resting on a wooden surface against a textured beige background.

Outdoor & performance hats

A classic fedora hat made of woven straw in a warm tan color, featuring a dark brown band and a black brim with a silver Scala logo pin on the side, resting on a wooden surface against a neutral background.

Fedora & dress hats

A crocheted bucket hat in natural tan and cream stripes with decorative cutout patterns, displayed on a neutral beige background.

Bucket hats & visors

A dark grey trucker-style baseball cap with a curved brim and black mesh back panels, shown on a textured beige background.

Baseball, trucker & other caps

A dark gray and black ribbed knit beanie hat, photographed against a neutral beige textured background.

Beanies & knit headwear

A navy blue bucket hat with a colorful outdoor-themed print featuring trees, campfires, a moose, a tent, compasses, and text like 'Great Outdoor', displayed on a beige fabric surface.

Kids hats

A man and a woman collaborate in a rustic hat workshop, surrounded by various felt and straw and felt hats on a wooden table, with shelves of hats in the background.

Work with a designer. Make it your own.

Bring your inspiration. We’ll help you develop a hat that reflects your brand, from the first design conversation through final production.

Personal design guidance

Work one-on-one with a headwear designer.

Details aligned with your brand

Develop the shape, materials, colors, and finishes.

Samples before production

Review and approve your hat before manufacturing begins.

Concept to finished hat

Whether you’re starting with an idea or a developed design, we help turn it into a production-ready hat. Together, we refine the details, review samples and move your approved design through manufacturing to delivery.

01

Ideation

Brand, customer and product goals.

02

Design

Digital design and specs by our designers.

03

Sourcing

Materials and trims sourced globally.

04

Sampling

Samples built, reviewed, refined, approved.

05

Production

Your approved design moves into manufacturing.

06

Delivery

Finished hats are packed and shipped to you.

A stylized world map with pale green landmasses on a light off-white background, featuring small red, blue, and orange location pin icons placed over different regions.

Our factories, our standards

An American headwear company founded in 1921, with production in the United States, Mexico and Asia. We match each program to the right facility based on style, materials, volume, quality requirements and target price point. All of our factories meet rigorous social and safety compliance standards.

UNITED STATES

Garland, Texas

MEXICO

Tehuacán, Puebla

ASIA

Global Network

Wooden shelves in a rustic shop display stacks of cowboy hats in various colors including black, brown, tan, and cream, with several individual hats displayed on wooden stands in the foreground.

Shop hats for your store

Find hats for your store from Dorfman Milano's wholesale assortment.

Two people wearing straw hats and white clothing sitting together by a fountain in a warm-toned setting.

Scala Hats × FAIRE

Shop Scala Hats on Faire

Available when you order through Faire:

  • 50% off your first order (up to $150)*
  • 1 year of free shipping with us*
  • 60-day payment terms for eligible retailers
  • Free returns on your first order

*Available for retailers who are new to Faire

Your next hat starts with a conversation

Tell us about your brand, your inspiration, and what you want to create.